Chemical Plant Services
Continuous Stirred Tank Reactors
Also known as vat- or backmix reactors, mixed flow reactor (MFR), or a continuous-flow stirred-tank reactors (CFSTR), these models are used to estimate the key unit operation variables when using a continuous agitated-tank reactor to reach a specific output.
Batch Reactors
We have experience working with batch reactors for a variety of process operations such as solids dissolution, product mixing, chemical reactions, batch distillation, crystallization, liquid/liquid extraction, and polymerization.
Endo/Exothermic Processes
Excel specializes in working within chemical manufacturing facilities to optimize both endothermic and exothermic processes.
Steam and Utility Systems
We have experience working with a wide variety of steam and utility systems, including electric power, water, compressed air, fuel, sewer, refrigeration, hydraulic fluid, CIP (clean in place) chemicals, and nitrogen or carbon dioxide.
Distillation
Distillation is used to separate mixtures of liquids by exploiting differences in the boiling points of the different components. Excel has experience in facilities that leverage distillation in the manufacture and purification of nitrogen, oxygen, and the rare gases.
Gas and Liquid Purification
Excel has decades of experience working with chemical manufacturing plants to purify and remove contaminants from a variety of gas and liquid streams.
Tank Farms
Refinery tank farms are the largest units in terms of numbers of plant items in any refinery. We have worked with clients to automate tank farm systems to help streamline operations, supply and demand planning, sales orders, and inventory.
Utility and Power Monitoring
In our work in consumer product manufacturing, we have gained valuable experience in utility and power monitoring to ensure end users and OEMs can reduce costs while increasing uptime and operational efficiency.
Services
Industrial Process Automation
Our team’s strong mix of process and automation know-how enables us to take projects from concept and functional requirement through implementation and commissioning, paired with our extensive experience in a wide variety of PLC/HMI and DCS platforms.
Electrical Engineering
Your industry facility and devices need safe, reliable, and smart power to enable production. Having a well-engineered design package for your industrial project can reduce costs and accelerate installation. From the incoming utility power to the plant floor, we can work with your team and the construction team to ensure the electrons go where they need to go.
Power System Studies
Our team of engineers can perform a comprehensive arc flash analysis and provide facility owners with the information necessary for employees to work safely on electrical equipment while remaining OSHA- and NFPA-compliant. Based on the results of the arc flash study, we provide custom arc flash labels for your equipment, updated electrical drawings, and a full report including analysis and recommendations to reduce and/or properly address arc flash hazards.
Project & Construction Management
Challenging projects require superior organization and facilitation of scope, schedule, and budget. Using best practices and standards suited to your project, our team of experienced professionals can help you manage your project during all phases, from planning and scoping to design and construction.
IT/OT System Engineering
With the integration of manufacturing systems and processes with back-end hardware and software for conveying and processing information, operational technology (OT) and information technology (IT) are converging and becoming increasingly the same. To execute a successful project in today's world, your OT team needs to be able to communicate effectively with your IT team – and we can help.
NRTL Evaluations
All electrical equipment in your facilities must be approved, identified, listed, or labeled by an OSHA-accredited nationally recognized testing laboratory (NRTL) – or you could be at risk of costly fines and delays. Excel provides expert-led NRTL field evaluations to ensure your sites are compliant today and safe and productive in the long term.
Why Excel Engineering?
Excel is an experienced, dedicated partner that brings a detail-oriented and relationship-driven approach to every project to ensure it exceeds your goals. Here are just a few of the reasons to partner with us to elevate your chemical manufacturing facility.
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Improved Quality
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Improved Safety
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3
Increased Productivity
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Reduced Costs
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Maximized Throughput
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Improved Asset Reliability
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Improved Product Life-Cycle Management
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Improved Manufacturing Intelligence
